Gear Reducer
Your Professional Gear Reducer Supplier
Pujiang Hengxing Transmission Machinery Co., Ltd. is a professional manufacturer of precision transmission components, including spiral bevel gears, gearboxes, and reducers. Our products are widely used in automotive, agricultural machinery, construction equipment, industrial robots, and heavy-duty industries.
Advanced CNC Manufacturing
Equipped with high-end CNC gear milling, grinding, and testing systems, ensuring high precision and stable production performance.
Strong Production Capacity
Annual output reaches large-scale levels with fully integrated machining, heat treatment, and inspection processes.
Full Process Quality Control
From machining to inspection, we use digital closed-loop control to ensure consistent accuracy and reliable product performance.
Reliable Global Supply Support
Efficient production planning and export experience ensure on-time delivery and stable cooperation for overseas customers.
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Parameter
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Transmission Ratio |
1:1 – 450:1 |
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Output Torque |
10 – 50000 N.m |
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Output Speed |
0.1 – 918 rpm |
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Motor Power |
0.12 – 200 kW |
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Gear Material |
Hardened alloy steel |
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Gear Surface |
Precision ground tooth surface |
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Housing Material |
Cast iron housing |
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Installation Type |
Foot / flange / shaft mount |
Advantages of Gear Reducer
Torque Multiplication
For devices that require rapid acceleration, the importance of torque can’t be overstated. To achieve this, gear reducers are one of the best options, as they can exponentially increase torque based on the number of gears in the system and the number of teeth in each of these gears.
Inertia Reduction
In order to deal with size constraints, many motors are designed to generate more torque than is acceptable for their frame size. As a result, the load inertia might increase significantly, leading to an increase in settling time for a motor, consequently reducing its efficiency.
Speed Reduction
In many gear reducers, the increase in torque is inversely proportional to the speed. Thus, in systems where there is a requirement for rapid speed reduction, these devices can turn out to be extremely useful.
Economical
In order to achieve high torque, low speeds, and an increased capability to handle inertial loads, manufacturers require significantly large motors, which are difficult and expensive to make.
5 Applications Of Gear Reducers In Agricultural Machinery
Tractors And Power Take-Off Systems
One of the major applications of gear reducers includes tractors and power take-off systems. The gear reducers help reduce the speed of the engine so that various implements can be connected to the power take-off systems, such as augers or rotary cutters.
Harvesting Equipment
Some common harvesting equipment, such as combines, balers, and harvesters, makes extensive use of gear reducers.
Material Handling Equipment
Gear reducers and gear motors are also used in the agricultural sector for material handling equipment. Some common examples include conveyors that are used to transport grains from storage to transportation.
Feeding And Spreading Equipment
Mixers used in livestock feeds also use gear reducers to mix feed and prepare it for feeding. Similarly, they also play an integral role in spreading equipment, which is mainly used for distributing manure.
Specialty Equipment
Lastly, specialty equipment such as snowblowers also benefits vastly from gear reducers. They are used to power the auger and impeller that are used to remove snow effectively from the farm.
Installation Precautions for Gear Reducers
Installation position of components
The installation position of components such as the venting valve, exhaust valve, oil level check bolt and oil drain bolt is different for different installation methods. The mounting position of these components must be strictly determined according to the instruction manual provided by the manufacturer.
Lubricant Addition
The amount of lubricant added varies for different installation methods. The proper amount of lubricant must be added according to the manufacturer's instructions to ensure the normal operation of the reducer.
Judgment of oil quantity
It may be difficult to accurately judge the oil quantity during the operation of the reducer. Therefore, during installation and maintenance, special attention should be paid to the checking of oil quantity to ensure that the oil quantity is moderate, neither too much nor too little.
Inspection Contents During the Operation of Gear Reducer
Cleanliness check: Check whether the reducer and its cooling system and other accessories are clean to prevent dust and impurities from entering the inside of the equipment.
Temperature measurement: Measure the temperature of the reducer's high-speed shaft, low-speed shaft and the shell temperature at the bearing to ensure that the temperature is within the normal range.
Oil heater check: Make sure the oil heater is not operating incorrectly so as not to cause the oil temperature to be too high or too low.
Vibration check: Check whether the vibration of the reducer is normal, abnormal vibration may be the precursor of equipment failure.
Listening to abnormal sound: Listen to the reducer in all places whether there is abnormal sound, abnormal sound may be the signal of the internal problems of the equipment.
Oil leakage check: Check whether there is oil leakage in all parts of the reducer, whether the color of the lubricant is normal, to ensure the normal operation of the lubricant system.
Cooling system check: Confirm whether the reducer cooling system is running normally, the cooling system is essential to maintain the temperature of the equipment.
Air filter check: Check whether the air filter is clean to ensure air circulation and normal operation of the equipment.
Bolt check: Check whether the bolts are obviously loose to ensure the tightness of the equipment components.
Ordering Process
Inquiry - quotation - communication - order confirming - deposit payment - production - balance payment - packing - delivery - customer receiving - after service.
Packaging and Shipping
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Packaging |
Anti-rust oil treatment Inner Packaging: EPE foam or custom-fitted slots Outer Packaging: Fumigated wooden crates or plywood cases |
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Shipping |
Shipping by sea, by air, by express are acceptable. According to your requirements. |
Our Service
Pre-sales: Proactive Services to Mitigate Risks
Provide product compatibility consulting, recommend suitable models based on customers' application scenarios, and simultaneously inform key maintenance points. Supply product manuals and maintenance handbooks in advance to address customers' inquiries regarding installation and usage.
In-sales: Synchronized Delivery to Facilitate Quick Start
Assist in acceptance upon product delivery to verify the integrity of appearance and functionality. Offer brief operational guidance to ensure customers master basic usage and daily inspection methods.
After-sales: Rapid Response for Continuous Support
Respond within 48 hours upon receiving problem feedback and provide remote troubleshooting assistance via phone or video.
Our Certificates
FAQ
As one of the leading gear reducer manufacturers and suppliers in China, we also support customized service. Please rest assured to wholesale high quality gear reducer for sale here from our factory. For price consultation, contact us.
K Series Helical Bevel Gear Reducer, Hypoid Gear Reducer, R Series Helical Gear Reducer